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Sheet Metal Worker

Precision fabrication meets skilled installation.

Median Salary

$57,720

Apprenticeship

4โ€“5 years

Union Presence

Strong

Physical Demand

High

Job Demand

Moderate

Sheet metal workers fabricate and install HVAC ductwork, roofing, architectural metalwork, and cladding systems. The trade combines precision fabrication in a shop with physical installation on job sites.

No License RequiredShop + Field Work MixHigh Physical DemandStrong Union (SMART)

What Sheet Metal Workers Earn

National data โ€” Bureau of Labor Statistics OEWS

25th Percentile

$41,760

Entry level

Median

$57,720

Mid-career

75th Percentile

$75,140

Experienced

90th Percentile

$96,060

Top earners

Salary by State

Teal bars = above national median ยท Blue bars = below national median ยท Source: BLS OEWS

Career Path

From day one to running your own operation

1

Apprentice Sheet Metal Worker

$34,000โ€“$50,000

Years 0โ€“5

Complete a 4โ€“5 year SMART union apprenticeship learning to read blueprints, operate fabrication equipment, and install ductwork systems. Classroom time covers HVAC fundamentals and layout math.

2

Journeyperson Sheet Metal Worker

$52,000โ€“$72,000

Years 5โ€“10

Work on commercial HVAC installs, architectural metalwork, or industrial ventilation projects. Those who cross-train in HVAC controls and TAB (test and balance) earn higher rates.

3

Lead / Foreman

$68,000โ€“$88,000

Years 8โ€“12

Supervise installation crews on large commercial or industrial projects. Coordinate with HVAC contractors, general contractors, and other trades.

4

Sheet Metal Contractor

$80,000โ€“$160,000+

Years 10+

Start your own sheet metal fabrication and installation shop. Commercial HVAC ductwork is a steady, high-margin business with long-term service contracts.

Pros & Cons

Advantages

  • โœ“Strong SMART union with solid wages, benefits, and pension
  • โœ“Shop fabrication work provides indoor, year-round employment
  • โœ“HVAC knowledge combined with metal skills opens multiple career paths
  • โœ“Commercial work is steady regardless of residential housing market
  • โœ“Architectural metalwork offers creative, high-end specialty niche

Challenges

  • โœ•Installation work can require significant work at heights
  • โœ•Sheet metal edges are sharp โ€” cuts are an occupational hazard
  • โœ•Working in unfinished buildings means exposure to cold, heat, and dust
  • โœ•Heavy lifting and awkward overhead installation positions are common

How to Get Started

Step-by-step path into the sheet metal worker trade

  1. 1

    Apply to a SMART union local (smartunion.org) โ€” the Sheet Metal Workers union runs some of the best apprenticeship programs in the trades.

    Browse SMART apprenticeship programs โ†’
  2. 2

    Can't get a union spot yet? Find a sheet metal fabrication or HVAC contractor who hires entry-level and trains on the job.

    Find hiring contractors โ†’
  3. 3

    A community college HVAC or sheet metal program builds your technical foundation and makes you a stronger union applicant.

    Find programs โ†’
  4. 4

    Get your OSHA 10 card before applying โ€” it's required on most commercial job sites.

  5. 5

    Math matters more in this trade than most: layout and pattern development require solid geometry. Brush up before your aptitude test.

Get the Free Sheet Metal Worker Salary Guide

Median wages for sheet metal workers across all 50 states, pulled directly from BLS data. Free, no strings.

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